Mittler Bros. Facilities

Facilities

Mittler Brothers has a 50,000 square foot modern manufacturing plant with a wide range of engineering, prototyping, and manufacturing facilities to get the job done right.

— Lathes —

Okuma CNC Lathe / Crown Big Bore with Auto Loader – 10.6” x 18” Capacity and 2 3/4” Bar Feed. Features conversational color graphics programming. Equipped with a Westech Gantry Loader with a 20 Position Pallet Magazine Feed System. Feed System has a 7” Diameter with a 22 LBS Load Capacity.

OKUMA CNC Lathe Cadet-L1420 – 14-1/2″ x 20″ capacity and 3-1/2″ bar feed. Features conversational color graphics programming.

Milltronics ML35 Lathe –  35” x 120” Capacity and 6” Bore. Features conversational color graphics programming.

Kitamura 20B CNC Lathe –  10” x 20” Capacity and 1 3/4” bar feed capacity. Features conversational color graphics programming.

Kitamura 20 CNC Lathe – 9″ x 11-1/2″ Capacity and 1-1/4″ bar feed capacity. Features conversational color graphics programming, making 1 part runs possible.
HAAS CNC Bar Feeder Lathe –  48” Length x 2-1/2” Dia. Capacity. !0” Dia. Chuck. 10 Tool Capacity With Live Tooling.

WEBB Manual Lathe –  21” x 60” Lathe. 29” Swing in the gap, with quick change tool holders and digital readouts. 3” dia. thru hole.

 

— Turn/Mill Center —

Mazak Integrex 300Y 5 Axis –  10” Chuck. 24” Swing x 60” Long. X-axis: 22” Y-axis: 8” 40 pocket tool changer with live tooling 1000 psi thru spindle coolant.

 

— Mill —

Okuma 4 Axis Horizontal Machining Center MB-4000H – 22” x 22” x 24” Travel with 64 pocket automatic tool changer and 2 pallet changer with high press thru tool coolant.

OKUMA MA40-HA 4 Axis Horizontal Machining Center –  22” x 24” x 22” Travel with 100 piece tool changer. Tool setter and broken tool detection. FASTEMS FPC-750 10 pallet changer w/ 10 pallets for unattended machining with high pressure thru spindle coolant.

Milltronics BR6150 CNC Mill –  65” x 150” x 28” Travel with a 24 pocket tool changer,conversational programming with Virtual Gibbs Programming Software.

OKUMA CNC Vertical Machining Center –  20” x 40” x 20” Travel with a 20 pocket tool changer, conversational programming with Virtual Gibbs Programming Software.

Bridgeport CNC Vertical Machine Center –  21” x 40” x 22” Travel with 30 pocket tool changer with high pressure thru tool coolant.

HAAS VF1 Vertical CNC Machining Center –  20” x 16” x 20” Travel with 20 pocket tool changer, conversational programming with Virtual GIBBS Programming Software.

HAAS VF2 Vertical CNC Machining Center –  30” x 16” x 20” Travel with 20 pocket tool changer, conversational programming with Virtual GIBBS Programming Software.

CINCINNATI MILACRON Horizontal / Vertical Mill CINICIMATIC Horizontal Boring Mill –  16” X 80” Table with 48” travel. 31” X 102” Table with
96” travel. FANUC Controller.

HAAS Rotary Indexer –  4th Axis rotary indexer model HA5C. 4th Axis rotary indexer model HRT7. These two indexers can be interfaced to allow 5 axis of motion.

BRIDGEPORT Manual Vertical Mill (1) –  9” x 42” Table with digital readouts and all accessories.

ALLIANT Manual Vertical Mills (3) –  9” x 42” Table with digital readouts and all accessories.

 

— Grind —

BLANCHARD Grinder –  18” x 36” with 15” under the wheel, 25 HP.

OKAMOTO Surface Grinder –  12” x 24” magnetic chuck, 12” under wheel, fully auto.

CHALLENGER Surface Grinder –  6” x 12” with magnetic chuck and hand feed.

TOYODA Cylindrical Grinder – 12-1/2” x 39” Capacity

SUNNEN Hone –  Hone 3/8” to 2 3/8” capacity.
— Fabrication —

Koike Aronson Supergraph IV HPR260XD High Definition Plasma Unit –  Hypertherm Pronest Software. 6’x12’ Zoned Downdraft Table. Up to 2-1/2” thick cutting capacity.

MILLER CP200 MIG Welder –  200 amp capacity.

MILLER SYNCROWAVE 351 TIG Welder – 400 amp capacity.

MILLER Dynasty 300 DX TIG Welder – 250 amp capacity inverter system.

Welding Jig Surface –  1ea. 5’ x 10’ Precision Ground 1ea. 4’ x 23’ Precision Ground w/ dowel &tapped hole pattern 1ea. 12’ x 20’ Precision Ground.

 

— Blast & Paint Booth —

Blast Booth – 18′ x 45′ Steel Shot Blast Booth.

Paint Booth – 16′ x 42′ Side Draft Paint Booth.

 

— Inspection —

MITUTOYO Bright -M CMM Coordinate Measuring Machine –  20” x 30” x 16” Measuring area. Software: GEO Measure 3000 V1.2 Enclosed in a 14’ x 14’ Environmental room.

STARRETT Depth Gauges – Measures up to 6 inches.

STARRETT & MITUTOYO Micrometer – Measures up to 36 inches.

SUNNEN & MITUTOYO Bore Gauges – Gauges from 1/4“ to 12”. Sunnen settings fixtures.

MITUTOYO Height Gauges – Measures up to 24 inches.

Granite Surface Plate – Surface plate is 24” x 48” x 12”.

SPC System – QI Analyst.

Gage Blocks – Traceable and all have calibration to NBS.

 

— Engineering —

SolidWorks – Solid modeling design capable of handling importing and exporting of solid modeling files.

AutoCAD Drafting Program – Capable of handling up to release 2004. Exports and imports DWG, DXF, and IGES files.

Virtual GIBBS CNC CAM Program – Capable of handling 3D programming. Imports DWG, DXF, and IGES files. Generates path layouts and graphic verify.

PLC Programming – Experience with: Allen Bradley, GE Fanuc, Siemens, and Toshiba.