Facilities 

 

Mittler Brothers has a 50,000 square foot modern manufacturing plant with a wide range of engineering, prototyping, and manufacturing facilities to get the job done right. 

 

---- Lathes ----


Okuma CNC Lathe / Crown Big Bore with Auto Loader - 10.6” x 18” Capacity and 2 3/4” Bar Feed. Features conversational color graphics programming. Equipped with a Westech Gantry Loader with a 20 Position Pallet Magazine Feed System. Feed System has a 7” Diameter with a 22 LBS Load Capacity.

 

OKUMA CNC Lathe Cadet-L1420 - 14-1/2" x 20" capacity and 3-1/2" bar feed. Features conversational color graphics programming.


Milltronics ML35 Lathe 35” x 120” Capacity and 6” Bore. Features conversational color graphics programming.


Kitamura 20B CNC Lathe -  10” x 20” Capacity and 1 3/4” bar feed capacity. Features conversational color graphics programming.

Kitamura 20 CNC Lathe - 9" x 11-1/2" Capacity and 1-1/4" bar feed capacity. Features conversational color graphics programming, making 1 part runs possible.

HAAS CNC Bar Feeder Lathe -  48” Length x 2-1/2” Dia. Capacity. !0” Dia. Chuck. 10 Tool Capacity With Live Tooling.

WEBB Manual Lathe -  21” x 60” Lathe. 29” Swing in the gap, with quick change tool holders and digital readouts. 3” dia. thru hole.

 

---- Turn/Mill Center ----


Mazak Integrex 300Y 5 Axis10” Chuck. 24” Swing x 60” Long. X-axis: 22” Y-axis: 8” 40 pocket tool changer with live tooling 1000 psi thru spindle coolant.


---- Mill ----


Okuma 4 Axis Horizontal Machining Center MB-4000H - 22” x 22” x 24” Travel with 64 pocket automatic tool changer and 2 pallet changer with high press thru tool coolant.


OKUMA MA40-HA 4 Axis Horizontal Machining Center22” x 24” x 22” Travel with 100 piece tool changer. Tool setter and broken tool detection. FASTEMS FPC-750 10 pallet changer w/ 10 pallets for unattended machining with high pressure thru spindle coolant.


Milltronics BR6150 CNC Mill -  65” x 150” x 28” Travel with a 24 pocket tool changer,conversational programming with Virtual Gibbs Programming Software.

OKUMA CNC Vertical Machining Center 20” x 40” x 20” Travel with a 20 pocket tool changer, conversational programming with Virtual Gibbs Programming Software.

Bridgeport CNC Vertical Machine Center21” x 40” x 22” Travel with 30 pocket tool changer with high pressure thru tool coolant.


HAAS VF1 Vertical CNC Machining Center20” x 16” x 20” Travel with 20 pocket tool changer, conversational programming with Virtual GIBBS Programming Software.


HAAS VF2 Vertical CNC Machining Center 30” x 16” x 20” Travel with 20 pocket tool changer, conversational programming with Virtual GIBBS Programming Software.


CINCINNATI MILACRON Horizontal / Vertical Mill CINICIMATIC Horizontal Boring Mill16” X 80” Table with 48” travel. 31” X 102” Table with
96” travel. FANUC Controller.


HAAS Rotary Indexer4th Axis rotary indexer model HA5C. 4th Axis rotary indexer model HRT7. These two indexers can be interfaced to allow 5 axis of motion.


BRIDGEPORT Manual Vertical Mill (1) 9” x 42” Table with digital readouts and all accessories.

ALLIANT Manual Vertical Mills (3) 9” x 42” Table with digital readouts and all accessories.


---- Grind ----

 

BLANCHARD Grinder -  18” x 36” with 15” under the wheel, 25 HP.

OKAMOTO Surface Grinder -  12” x 24” magnetic chuck, 12” under wheel, fully auto.

CHALLENGER Surface Grinder -  6” x 12” with magnetic chuck and hand feed.

TOYODA Cylindrical Grinder - 12-1/2” x 39” Capacity

SUNNEN Hone -  Hone 3/8” to 2 3/8” capacity.

---- Fabrication ----

 

Koike Aronson Supergraph IV HPR260XD High Definition Plasma Unit -  Hypertherm Pronest Software. 6’x12’ Zoned Downdraft Table. Up to 2-1/2” thick cutting capacity.


MILLER CP200 MIG Welder -  200 amp capacity.


MILLER SYNCROWAVE 351 TIG Welder - 
400 amp capacity.

MILLER Dynasty 300 DX TIG Welder - 250 amp capacity inverter system.

Welding Jig Surface -  1ea. 5’ x 10’ Precision Ground 1ea. 4’ x 23’ Precision Ground w/ dowel &tapped hole pattern 1ea. 12’ x 20’ Precision Ground.


---- Blast & Paint Booth ----


Blast Booth - 18' x 45' Steel Shot Blast Booth.


Paint Booth - 16' x 42' Side Draft Paint Booth.


---- Inspection ----


MITUTOYO Bright -M CMM Coordinate Measuring Machine -  20” x 30” x 16” Measuring area. Software: GEO Measure 3000 V1.2 Enclosed in a 14’ x 14’ Environmental room.

STARRETT Depth Gauges - Measures up to 6 inches.


STARRETT & MITUTOYO Micrometer - Measures up to 36 inches.


SUNNEN & MITUTOYO Bore Gauges - Gauges from 1/4“ to 12”. Sunnen settings fixtures.


MITUTOYO Height Gauges - Measures up to 24 inches.


Granite Surface Plate - Surface plate is 24” x 48” x 12”.


SPC System - QI Analyst.


Gage Blocks - Traceable and all have calibration to NBS.

---- Engineering ----

 


SolidWorks - Solid modeling design capable of handling importing and exporting of solid modeling files.


AutoCAD Drafting Program - Capable of handling up to release 2004. Exports and imports DWG, DXF, and IGES files.


Virtual GIBBS CNC CAM Program - Capable of handling 3D programming. Imports DWG, DXF, and IGES files. Generates path layouts and graphic verify.


PLC Programming - Experience with: Allen Bradley, GE Fanuc, Siemens, and Toshiba.